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Sapphire Products >> Sapphire Orifices |
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| Sapphire Orifice Jewel & Ruby Orifice Jewel |
High-Performance Sapphire Orifice Jewels: The Ideal Choice for Precision Manufacturing and Applications
The demand for high-precision sapphire orifice jewels is rapidly increasing, particularly in fields such as high-pressure fluid control, inkjet printing, and precision analysis. Sapphire orifice jewels, renowned for their excellent physical properties and advanced manufacturing techniques, have become the preferred choice for a wide array of high-end applications.
Sapphire Orifice Material Characteristics & Company Expertise
Sapphire orifice jewels offer numerous outstanding properties:
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High Hardness and Strength: Sapphire and ruby materials have a hardness of 9 on the Mohs scale, just below diamond, making them incredibly durable and reliable for long-term use.
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Scratch Resistance & High Temperature Tolerance: These materials are highly resistant to physical damage and maintain stable performance under extreme temperature conditions.
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Low Friction Coefficient: Effectively reduces energy loss during operation.
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High Chemical Resistance: With exceptional resistance to chemicals, sapphire orifice jewels are ideal for use in harsh environments.
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With over 50 years of experience in sapphire orifice manufacturing, we ensure that each sapphire orifice jewel meets superior surface finish and strict tolerances, satisfying the precision needs of our customers. Our sapphire orifice jewels range from 0.04mm to 0.18mm in diameter, with tolerances as tight as 0.002mm. The surface quality can reach 40/20.
Precision Manufacturing & Sapphire Orifice Customization Services
Our sapphire orifice jewels not only meet standard specifications but can also be custom-manufactured to suit specific needs:
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Product Specifications & Customization: Sapphire orifice jewels are available in diameters ranging from 0.06mm to 5mm, and we can tailor the sizes and shapes based on customer requirements, with precision as fine as 0.001mm.
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High-Pressure Applications: These sapphire orifice jewels are widely used in high-pressure fluid applications, capable of withstanding up to 50,000 PSI. They are especially useful in water jet cutting and cleaning applications, where high-pressure fluid generates laminar flow.
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Precision Processing: Our advanced manufacturing techniques ensure consistency in hole diameter and radius, guaranteeing optimal performance. Every sapphire orifice jewel is inspected under a microscope to ensure its highest quality.
High Precision & Strict Control for Sapphire Orifice Jewels
The design and manufacturing of our sapphire orifice jewels follow rigorous quality standards:
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Material: We use synthetic ruby and sapphire single-crystal materials, ensuring micron precision and high surface finish.
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Orifice Tolerances: Sapphire orifice tolerances can be as tight as +/- 0.002mm, ensuring precise fluid flow without surface scratches.
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Manufacturing Process: We utilize laser drilling and wire lapping technologies to ensure burr-free orifices with ultra-smooth and sharp edges.
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These high-performance sapphire orifice jewels are not only suitable for conventional industrial fluid control but also widely used in:
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Industrial Inkjet Printing: To precisely control ink flow and quality, ensuring consistent printing results.
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Chemical Fluid Micro-Dosing: For precise, wear-resistant fluid dosing, ensuring high reliability in experiments.
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High-Pressure Fluid Applications: Used in pressures up to 5000 bars for laminar fluid flow, common in water jet cutting and cleaning applications.
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Sapphire Orifice Customization & Global Supply
We have a comprehensive production and quality control system:
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With Over 50 Years of Experience: We utilize world-class measuring instruments to manufacture with micron-level tolerances, ensuring stable product quality.
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Customization Capabilities: In addition to standard models, we can offer customized production of sapphire orifice jewels in quantities from 50 pieces for small batches to millions of pieces for large-scale production, and can provide test batches as needed.
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Global Supply & ERP System: Our complete ERP system ensures full traceability from raw materials to finished products, guaranteeing reliable supply chain management for customers worldwide.
Typical Applications & Solutions for Sapphire Orifice Jewels
The precision performance of sapphire orifice jewels makes them key components in multiple industries:
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Water Jet Cutting & Cleaning: Sapphire orifice jewels provide precise flow control under extreme pressures, ensuring efficient and accurate water jet cutting.
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Inkjet Printing: They precisely control ink flow, ensuring high stability for inkjet printing devices.
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Chemical Fluid Micro-Dosing: The chemical resistance and high precision of sapphire orifice jewels make them essential for accurate fluid dosing in chemical analysis.
Henyuan Sapphire Optics Specialty Sapphire Orifice
We also offer Henyuan Sapphire Optics specialty sapphire orifices designed specifically for high-pressure water jet systems:
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Pressure Rating: Capable of withstanding up to 60,000 PSI water pressure, meeting the toughest industrial demands.
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Short Stem Design: Specifically suited for certain installation environments and applications.
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Henyuan Genuine OEM Parts: Ensures the highest quality and compatibility, with a three-week delivery.
With their high hardness, wear resistance, precision manufacturing, and broad range of applications, sapphire orifice jewels are indispensable in many industrial sectors. Whether for high-pressure fluid control, inkjet printing, or chemical analysis, we provide customized, high-precision, and reliable solutions that meet the most demanding requirements. By choosing our sapphire orifice jewels, you will benefit from enhanced operational efficiency and consistent, reliable application performance.
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| Sapphire and Ruby are excellent orifice jewel materials due to its high hardness, high strength, scratch resistance, high temperature resistance, as well as low coefficient of friction. |
| With 20 years’ diverse experiences of sapphire nozzles fabrication, we can ensure super surface finish and tighter tolerances to meet customer’s precision applications. The hole diameter of sapphire orifices are available in sizes from 0.04 to 0.18 mm, and tolerance up to 0.002. The surface of hole can be highly polished and surface quality can reach 40/20. |
| Typical Applications of sapphire orifice includes Precision flow control - gases or liquids, Accurate timing in pneumatic or hydraulic circuits, Pressure dividing circuits and pneumatic resistance bridges, and Impedance matching. |
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Sapphire Orifice & Ruby Orifice |
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