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Polished Sapphire tube for optical spectroscopy measurements
   
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Sapphire Products >> Sapphire Tubes >> Polished Sapphire tube
 
  Polished Sapphire tube for optical spectroscopy measurements
  1. Why Choose Henyuan Synthetic Sapphire Tubes?
  • Innovative Manufacturing Process: We utilize the Stepanov synthetic sapphire near-net growth method, which minimizes the need for grinding and polishing. This efficient approach reduces both time and cost while maintaining high product quality.
  • Custom Solutions: Whether it's inner diameter, wall thickness, length, or specific shapes, Henyuan offers fully customized sapphire tubes to meet your exact requirements and applications.

2. Core Advantages of Sapphire Tubes: High Temperature, Corrosion Resistance, and Superior Performance

  • High-Temperature Resistance: Sapphire tubes feature an extremely high melting point (2030°C), making them ideal for use in high-temperature environments. They outperform traditional ceramic or metal tubes in extreme heat applications, such as thermocouple protection and high-temperature sensors.
  • Corrosion Resistance: Sapphire tubes are known for their outstanding chemical stability and resistance to corrosion, making them highly suitable for industries dealing with strong acids, alkalis, and other harsh chemicals.
  • Pressure Endurance: Sapphire tubes maintain their strength and integrity even under high-pressure conditions, which makes them perfect for plasma containers, high-pressure systems, and semiconductor applications.

3. Wide Applications of Sapphire Tubes: The Preferred Material for Multiple Industries

  • High-Temperature Thermocouple Protection: Sapphire tubes are widely used for thermocouple protection in high-temperature environments, especially in conditions reaching up to 2000°C. They offer significantly longer lifespans (often four times that of ceramic tubes), with 100% gas-tightness, preventing interference from external gases.
  • Plasma Applications: Due to their excellent chemical inertness and corrosion resistance, sapphire tubes are the material of choice for plasma equipment. They can be used in extreme plasma environments without generating particles, ensuring superior performance.
  • High-Pressure and Semiconductor Applications: Sapphire tubes are critical in semiconductor industries for producing wafers, fiber optics, and laser optics. They can withstand both high pressure and high temperature, ensuring the reliable operation of sensitive equipment.
  • Medical and Fiber Optic Applications: Miniature sapphire tubes are used in medical devices for precise operations and in fiber optics, where their excellent optical properties ensure high precision and signal transmission quality.

4. Tailored Solutions for Sapphire Tubes: Customization to Meet Your Unique Needs

  • Specifications and Dimensions: Sapphire tubes can be provided with inner diameters starting from 0.40mm, wall thicknesses up to 20mm, and lengths up to 600mm. We offer a variety of sizes and shapes to fit diverse application needs.
  • Custom Shapes and Surface Treatments: Sapphire tubes can be customized into different shapes, including angles, notches, and holes, based on your specific requirements. We also offer surface treatments ranging from clear to semi-translucent, ensuring the highest quality and performance for your application.

5. Quality Control for Sapphire Tubes: High Standards for Reliability

  • Rigorous Testing: Every sapphire tube undergoes strict quality inspections before shipment, ensuring reliability in extreme environments, including high pressure, high temperature, and corrosive conditions.
  • Competitive Pricing: Despite the superior performance of sapphire tubes, Henyuan ensures competitive pricing, delivering the best value for high-quality solutions.

6. Applications of Sapphire Tubes in Specialized Industries: Providing Solutions Across Sectors

  • Oil & Chemical Industry: Sapphire tubes are widely used in the petroleum refining, combustion reaction furnaces, and chemical industries, where they withstand extreme temperatures and corrosive environments.
  • High-Intensity Lighting and Electronics: Sapphire tubes maintain stability in high-pressure and high-temperature environments, making them essential in UV, visible light, and infrared applications, as well as in semiconductor processing and laser protection.
  • Medical Industry: Due to their resistance to corrosion, biocompatibility, and stability, sapphire tubes are a preferred choice in medical devices, dental applications, and bioengineering.

7. Why Choose Sapphire Tubes Over Other Materials?

  • Compared to Ceramic Tubes: Single-crystal sapphire tubes outperform alumina ceramic tubes in durability, particularly in high-temperature and high-pressure environments. They have a significantly longer service life, reducing the frequency of replacement.
  • Compared to Metal Tubes: Sapphire tubes have superior corrosion resistance and hardness (Mohs hardness of 9), making them the better option in many applications requiring high durability, such as high-temperature thermocouple protection, plasma environments, and semiconductor manufacturing.

8. How to Get Your Customized Sapphire Tubes?

  • Customization Options: Whether you require standard sizes or special specifications, we provide tailored sapphire tube solutions to meet your needs. Simply fill out our online form or contact us via email to receive a quote based on your unique requirements.
  • Expert Technical Support: Our team of experts is ready to provide comprehensive technical support, helping you choose the ideal sapphire tube material for your specific application.
  Synthetic sapphire posses unique combination of excellent optical, physical and chemical properties. Due to its high hardness, high strength, high temperature resistance, purity, chemical durability and excellent transmission bandwidths, sapphire tube can withstands harsh chemicals such as fluorine plasma, acid and alkaline, while allowing for safe observation and spectral analysis of fluids and gasses.
  The edge-defined-film fed method (EFG) provides the ability to produce various sizes of sapphire tubes with minimal or no grinding.
  With more than 20s year diverse experience in the growth, processing and production of sapphire tubes, our capabilities ensure consistent high quality and excellent transmission.
  sapphire-windows-sapphire-lens
 
Sapphire tube for optical spectroscopy measurements
  Specifications of Polished Sapphire Tube
  • Inner Diameter: down to 0.6mm
  • Outer Diameter: up to 80mm
  • Wall Thickness: down to 0.2mm
  • Dimension Tolerance: ±0.005mm
  • Concentricity: ±0.05mm
  • Surface finish: polished
 
sapphire-windows-sapphire-lens
Key properties
1. High transparent to wavelengths of light between 0.3 μm (UV) and 5 μm (IR), Polished sapphire tubes are used in various analytical instruments applications that transmit ultraviolet, visible and infrared ligh.
2. Extremely hard and scratch resistance, Sapphire tube is virtually scratch-proof which helps it maintain its integrity in harsh environments.
3. High melting temperature (2030°C), excellent thermal conductivity and heat resistance, Sapphire tube is ideal material for high-temperature applications.
4. Exceptional chemical stability and corrosion resistance, The chemically inert property enables sapphire tube to withstand aggressive chemicals.
6. Outstanding electro-insulation properties
7. High operating pressures
sapphire-windows-sapphire-lens
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